Bartosz Kowalczyk
Manufacturing Engineer | Injection Molding & Automation | OEE 62% to 78%
- Grand Rapids, MI
- bartosz.kowalczyk@example.com
- +1 (616) 555-0148
- linkedin.com/in/your-name
Summary
Manufacturing engineer with nine years in automotive interior molding and assembly in West Michigan, working under IATF 16949. Owns PFMEAs, control plans and fixtures for four lines, and has taken nine programs through PPAP to full rate. Recent projects raised molding OEE to 78%, halved door panel scrap and replaced a manual screw station with a cobot cell.
Work Experience
Manufacturing Engineer II
Sep 2020 – Present
Grand River Interior Systems · Grand Rapids, MI
- Raised OEE on a 4-press molding cell from 62% to 78% with quick mold change carts and temperature monitoring.
- Halved door panel scrap, from 5.2% to 2.4%, after gate location changes worked out with the mold vendor.
- Replaced a 2-operator screw-driving station with a cobot and torque checks; no missed fasteners in 18 months.
Process Engineer
Jun 2017 – Aug 2020
Lakeshore Plastics & Assembly · Holland, MI
- Launched 5 console and trim programs through PPAP level 3, each reaching rate within 6 weeks of start of production.
- Wrote PFMEAs and control plans for 2 assembly lines, cutting customer complaints from 11 to 3 in a year.
- Designed 9 assembly fixtures that brought setup time down from 40 minutes to 22.
Manufacturing Engineering Co-op
May 2015 – Dec 2016
Thornapple Stamping Works · Wyoming, MI
- Built a weld fixture in SolidWorks that cut setup time on a bracket cell by 30%.
- Wrote illustrated work instructions for a new assembly cell used across 3 shifts.
Education
Bachelor of Science in Engineering, Product Design and Manufacturing Engineering
2013 – 2017
Grand Valley State University
Skills
Core competencies
- Injection Molding Process
- PPAP & PFMEA
- Cobot & Fixture Design
Process & Quality
- Scientific Molding Basics
- Control Plans & Work Instructions
- IATF 16949
- Minitab Capability Studies
Tools & Equipment
- SolidWorks
- Fanuc & UR Robots
- Allen-Bradley PLC Edits
- Cognex Vision
Certifications
- Certified Manufacturing Engineer (CMfgE) · SME, 2022
- Certified Six Sigma Green Belt (CSSGB) · American Society for Quality (ASQ), 2019
Languages
- English · Native
- Polish · Professional working proficiency